Furnace charging
01
Furnace analysis
02
03
Molding
04
Melting and casting
05
Shot blasting
06
Grinding
07
Quality Control
The Design and Engineering Department of Arkin Sanat Company, using advanced CAD/CAM software and the expertise of experienced engineers, is responsible for the optimal design of molds and automotive parts.
This department focuses on quality, precision, and reducing production time and costs, and through close collaboration with customers, it delivers customized designs tailored to each project’s requirements.
The Quality Control Department of Arkin Sanat Company ensures that all production stages are closely monitored to guarantee that all parts are manufactured in accordance with automotive industry standards.
The department’s laboratory, equipped with advanced instruments, performs the following quality control tests:
- Chemical Analysis
- Hardness Test
- Metallography Test
- Dimensional Inspection and Tolerance Measurement
- Non-Destructive Testing (NDT), including Penetrant Testing (PT) and Magnetic Particle Testing (MT)
The Melting and Molding Section of Arkin Sanat Company plays a key role in ensuring product quality and precision through the use of advanced equipment.
This section includes three 2-ton Inductotherm induction melting furnaces (made in the UK), which ensure highly accurate and uniform metal melting through precise control of temperature and chemical composition.
It also features a DISA MATIC 2013 automatic molding line with mold dimensions of 535×650 mm and a capacity of 350 molds per hour.
This system is one of the most advanced molding technologies in the world, providing high precision, fast production rates, and a Core Setter system for accurate core placement, ensuring consistent mold quality and uniformity.
Our company is equipped with a DISA MATIC 2013 automatic molding line with mold dimensions of 150 × 535 mm and a production capacity of 350 molds per hour.
This line includes advanced equipment such as a Core Setter, Automatic Molding Conveyor (AMC), Synchronous Belt Conveyor (SBC), vibrating conveyor, and an MD-50 MARKS cooling drum from Didion FTL (UK).
This integrated system increases molding speed and precision, and ensures fully automated and optimized preparation of molds for subsequent processes.
Shot blasting and grinding are key finishing processes in the production line. Shot blasting is used to clean cast parts by removing sand, rust, and surface impurities using high-velocity steel shots.
Grinding is then performed to refine the surface, remove excess material, and achieve precise dimensions and a smooth finish. Together, these processes ensure high product quality, durability, and compliance with required standards.
This section is equipped with three advanced Hot Box core-making machines, each capable of producing cores with high precision and excellent thermal resistance.
These machines use Hot Box technology to ensure accurate and stable core shaping, keeping their dimensions and geometry fully consistent with required standards.
The materials used in this process are formed under controlled thermal conditions to guarantee both thermal strength and dimensional stability. As a result, the produced cores maintain their shape even under heat and process stresses, directly contributing to the quality of the final cast parts.
In this way, the Core Making Station, with its Hot Box machines, ensures precise and consistent core production and plays a vital role in achieving high-quality final products.
Jahan Spoota Foundry, with a strong focus on improving product quality and increasing customer satisfaction, has successfully obtained the ISO 9001 international certification for its Quality Management System. This standard, developed by the International Organization for Standardization (ISO), provides a global framework for optimizing processes and enhancing organizational efficiency.
Achieving this certification reflects the company’s commitment to quality management principles, continuous improvement, and delivering products that meet international standards. It also strengthens the company’s credibility and trustworthiness in both domestic and international markets.
